Hayward CL200 Manual: An Overview
The Hayward CL200 manual serves as a comprehensive guide for owners and installers․ This document encompasses vital safety guidelines, detailed installation procedures, and precise operating instructions․ It also provides crucial maintenance steps, troubleshooting tips, and a parts list for easy reference․
Safety Instructions
Before installing or operating the Hayward CL200 automatic chlorine feeder, it is imperative to thoroughly read and understand all safety instructions outlined in the manual․ Failure to adhere to these instructions can result in severe injury, property damage, or even death․ Always ensure that the chlorinator is installed and operated in accordance with local codes and regulations․
Exercise caution when handling chlorine tablets or sticks, as they can cause skin and eye irritation․ Wear appropriate protective gear, such as gloves and eye protection, when refilling the chlorinator․ Never mix different types of chemicals, as this can create hazardous fumes or explosions․ Keep the chlorinator out of reach of children and pets, and store chemicals in a secure, well-ventilated area․
Regularly inspect the chlorinator for any signs of damage or leaks․ If any issues are detected, discontinue use immediately and consult a qualified professional for repair․ Always disconnect the power supply before performing any maintenance or repairs․ By following these safety precautions, you can ensure the safe and reliable operation of your Hayward CL200 chlorinator․
Installation Guidelines
Proper installation is crucial for the Hayward CL200’s performance․ The manual provides detailed steps for plumbing, location considerations, and necessary connections; Following these guidelines ensures safe and efficient chlorinator operation, preventing potential issues and maximizing its lifespan․
Plumbing the Chlorinator
Plumbing the Hayward CL200 chlorinator requires careful attention to detail to ensure proper functionality and prevent leaks․ The chlorinator should be installed downstream of the filter and heater, as indicated in the Hayward Chlorinator Manual․ Using appropriate PVC fittings and sealant is critical for creating watertight connections․ Ensure all connections are tightened securely but avoid over-tightening, which can damage the components․
The manual specifies the correct pipe sizes and connection types to maintain optimal water flow․ The chlorinator can be plumbed in-line or off-line, depending on the pool’s plumbing configuration․ If using solar heating panels, the chlorinator should be plumbed in last, following the solar heater․
Proper plumbing is essential for the chlorinator to effectively dispense chlorine into the pool water․ Refer to the detailed diagrams and instructions in the manual for specific plumbing configurations․ Always follow local plumbing codes and regulations during installation․ A secure and leak-free plumbing setup will contribute to the overall efficiency and longevity of the chlorinator․
Location Considerations
When selecting a location for the Hayward CL200 chlorinator, several factors must be taken into account to ensure safe and efficient operation․ The chlorinator should be installed in a well-ventilated area to prevent the accumulation of chlorine gas․ Avoid installing it in direct sunlight, as this can degrade the plastic components and reduce the effectiveness of the chlorine tablets․
The location should also be easily accessible for maintenance and refilling purposes․ Ensure there is enough space around the chlorinator to allow for easy removal of the cover and addition of chlorine tablets or sticks․ The area should be protected from extreme weather conditions, such as freezing temperatures, which can damage the unit․
The chlorinator should be installed on a level surface to prevent tipping or instability․ It is also essential to keep the chlorinator away from any flammable materials or sources of ignition․ Following these location considerations will help ensure the safe and reliable operation of the Hayward CL200 chlorinator․
Operating Procedures
Operating the Hayward CL200 involves initial setup and adjusting the chlorine feed rate․ These procedures ensure proper chlorination of your pool․ Regularly monitor chlorine levels and adjust settings as needed for optimal performance and water quality․
Initial Setup
The initial setup of your Hayward CL200 chlorinator is crucial for optimal performance and efficient pool sanitization․ Begin by carefully inspecting all components to ensure they are free from damage․ Verify that you have all the necessary parts as listed in the manual’s parts list․
Next, familiarize yourself with the chlorinator’s components, including the cover, cap, O-ring, and control valve․ Ensure the chlorinator is installed according to the provided installation guidelines, paying close attention to plumbing connections and location considerations․
Before adding chlorine tablets or sticks, make sure the system is properly plumbed and all connections are secure to prevent leaks․ Initially, fill the chlorinator with the recommended amount of chlorine, avoiding overfilling․ After filling, securely close the cover and cap․
Finally, adjust the external control valve to the lowest setting․ Monitor your pool’s chlorine levels and gradually increase the feed rate until the desired chlorine level is achieved․ Regular monitoring is essential to maintain proper sanitization․
Adjusting Chlorine Feed Rate
Properly adjusting the chlorine feed rate on your Hayward CL200 is essential for maintaining consistent and safe chlorine levels in your pool․ The CL200 features an external fine control valve, allowing for precise adjustments to the chlorine release․
Start with the control valve set to the lowest setting after the initial setup․ Regularly test your pool water using a reliable testing kit to determine the current chlorine level․ If the chlorine level is below the recommended range, gradually increase the feed rate by turning the control valve slightly․
Allow sufficient time, typically 24 hours, for the adjustment to take effect before retesting the water․ Continue making small adjustments and monitoring the chlorine levels until the desired range is consistently achieved․ Keep a log of your adjustments to better understand your pool’s chlorine demand․
Factors such as sunlight, bather load, and water temperature can influence chlorine consumption, so periodic adjustments may be necessary․ Always prioritize safety by avoiding excessive chlorine levels․
Maintenance
Regular maintenance is crucial for optimal performance․ This includes refilling the chlorinator with tablets, replacing O-rings as needed, and winterizing the device to protect it from freezing temperatures and ensure longevity, following the manual’s guidelines․
Refilling the Chlorinator
Refilling the Hayward CL200 chlorinator is a straightforward process, but safety precautions must be observed․ Before commencing, ensure the pump is turned off to prevent any chemical spills or accidents․ The chlorinator’s cover can be safely removed by using the easy-lok threaded cover, offering convenient access to the inside of the unit․
Carefully add chlorine tablets or sticks, ensuring not to overfill the chlorinator beyond its maximum capacity, which is approximately nine pounds․ Overfilling can lead to improper chemical dispensing and potential damage to the unit․ Securely replace the cover, ensuring it’s tightly sealed to prevent any leaks or escaping fumes․
Always use appropriate personal protective equipment, such as gloves and eye protection, when handling chlorine products․ Refer to the owner’s manual for specific recommendations on the type and quantity of chlorine to use, as well as any specific safety warnings related to the chemicals․ After refilling, turn the pump back on and monitor the chlorine level in the pool to ensure proper sanitization․
O-Ring Replacement (CL200/220)
The O-ring on the Hayward CL200/220 chlorinator cover ensures a watertight seal, preventing leaks and maintaining optimal performance․ Over time, this O-ring can degrade, crack, or become brittle, necessitating replacement․ Replacing the O-ring is a simple maintenance task that can extend the life of your chlorinator․
Begin by turning off the pump and relieving any pressure within the chlorinator․ Locate the logo cap on the cover and carefully pry it off․ Next, unscrew and remove the retainer screw that secures the cover cap․ The cover should now be free to slip off․
With the cover removed, you can access the O-ring․ Carefully remove the old O-ring, noting its position․ Clean the O-ring groove to remove any debris or residue․ Install the new, genuine Hayward O-ring (part no․ CLX200K) into the groove, ensuring it is properly seated․ Reassemble the cover, retainer screw, and logo cap․ Ensure the cover is securely tightened to create a watertight seal․
Removing the Cover and Cap
Before commencing any maintenance or repair work on your Hayward CL200 or CL220 chlorinator, it’s essential to safely remove the cover and cap assembly․ This process allows access to the internal components for tasks such as refilling with tablets or replacing the O-ring․
First, ensure that your pool pump is turned off to prevent water flow and pressure buildup within the chlorinator․ Locate the small logo cap situated on top of the main chlorinator cover․ Using a flathead screwdriver or a similar tool, gently pry off the logo cap․ This cap conceals the retainer screw․
Once the logo cap is removed, you’ll see the retainer screw․ Using the appropriate screwdriver, carefully unscrew and completely remove this screw․ With the retainer screw detached, the cover is now free to be removed․ Gently slide the cover upwards, away from the chlorinator body․ The cover should now be completely detached, granting access to the chlorinator’s interior․
Replacing the O-Ring
After removing the cover and cap assembly, the next step in maintaining your Hayward CL200/220 chlorinator is replacing the O-ring․ This crucial component ensures a watertight seal, preventing leaks and maintaining optimal chlorinator performance․ Over time, the O-ring can degrade due to chemical exposure and environmental factors, necessitating replacement․
Carefully inspect the existing O-ring for signs of wear, such as cracks, brittleness, or deformation․ If any damage is evident, or if the O-ring appears flattened, it’s time for a replacement․ Using a small, blunt tool, such as a plastic pick or a small screwdriver, gently pry the old O-ring out of its groove on the chlorinator cover․
Take the new, genuine Hayward replacement O-ring (part number CLX200K) and lubricate it lightly with a silicone-based lubricant․ This will help the O-ring seat properly and extend its lifespan․ Carefully position the new O-ring into the groove, ensuring it is evenly seated all the way around․ Once the new O-ring is in place, you can reassemble the cover and cap assembly, securing it with the retainer screw and logo cap․
Winterizing the Device
As colder temperatures approach, proper winterization of your Hayward CL200 chlorinator is crucial to prevent damage from freezing․ Begin by turning off the pool pump and disconnecting the chlorinator from its power source, if applicable․ Next, isolate the chlorinator by closing any valves that connect it to the pool’s plumbing system․ This prevents water from flowing into the unit during the winter months․
Open the chlorinator’s drain plug, typically located at the bottom, to allow any remaining water to completely drain out․ You may need to gently tilt the unit to ensure all water is removed․ Once drained, remove the cover and any remaining chlorine tablets or sticks․ These chemicals can become unstable and cause damage if left inside during freezing conditions․
Rinse the inside of the chlorinator with clean water to remove any residual chemical residue․ Leave the drain plug open and the cover slightly ajar to allow for ventilation and prevent moisture buildup․ Store the removed chlorine tablets or sticks in a cool, dry place, away from direct sunlight and extreme temperatures․ By following these winterization steps, you can ensure your Hayward CL200 chlorinator remains in good condition and is ready for use when the swimming season returns․
Troubleshooting
When encountering issues with your Hayward CL200 chlorinator, a systematic approach to troubleshooting can help identify and resolve the problem efficiently․ Begin by checking the basics: ensure the unit is properly connected to the plumbing system and that all valves are in the correct positions․ Verify that the pool pump is functioning correctly, as the chlorinator relies on water flow for proper operation․
If the chlorinator is not dispensing chlorine, check the chlorine tablet or stick level and refill if necessary․ Inspect the control valve to ensure it is adjusted correctly․ A clogged valve can restrict chlorine flow․ If you notice leaks, examine the O-rings and replace them if they appear worn or damaged․
For persistent problems, consult the Hayward CL200 manual for specific troubleshooting steps related to common issues․ If the water flow seems restricted, inspect the inlet and outlet ports for any obstructions․ If problems continue, consider contacting a qualified pool service technician for assistance․ Remember to always disconnect the power supply before performing any maintenance or repairs on the chlorinator․ Addressing issues promptly can prevent further damage and ensure consistent chlorination of your pool water․
Parts List
The Hayward CL200 chlorinator consists of several key components, each essential for its proper functioning․ Identifying these parts is crucial for maintenance, repairs, and ordering replacements․ The main body of the chlorinator houses the chlorine tablets or sticks and facilitates the controlled release of chlorine into the pool water․ The cover and cap assembly provide secure closure and easy access for refilling․
The cover O-ring (CLX200K) is vital for creating a watertight seal, preventing leaks․ The pipe plug with gasket (SPX1700FGV) ensures a secure connection to the plumbing system․ Union connector paks (SP1500UNPAK2) facilitate easy installation and removal for maintenance․ A retainer screw secures the cover cap in place․
Other components may include inlet and outlet fittings, control valves, and various internal parts that regulate chlorine flow․ When ordering replacement parts, always refer to the Hayward CL200 manual for the correct part numbers to ensure compatibility․ Using genuine Hayward parts is recommended to maintain the chlorinator’s performance and longevity․ This comprehensive parts list enables efficient troubleshooting and maintenance, keeping your pool water properly sanitized․